Case Study
A Foam manufacturer was unable to track the entire journey of a product, right from raw material allocation till final product tracking, hence was in need of Mechanism to track the same.
Foam Manufacturer
The Challenge
- Raw material quantity allotted was not matching with final product quantity
- Wastage was not traceable
- Mismanaged assembly line as raw materials were coming from three different channels
- Delay in production
- Rework / Reproduction
The Solution
- QR code based system was designed for production and Supply chain line
- Production planning was revamped basis the new system
- Stock records updated using new system
- Team structure redesigned
The Outcome
- Tracking of product at any stage is now easier
- The quality and shortage of material is easy to trace
- Waste was reduced by 10-12% annually amounting to 10-15 Lakhs annually
- Average Handling time was reduced by 7-10% leading to an increase in production by 10% amounting to 1 Cr.